ASE Certification Guide

ASE A5 · content area C of 4

ASE A5 disc brakes, measured right

Disc brakes are the second-largest A5 content area: 11 of the 45 scored questions. Its 16 tasks cover calipers and their slides, pads and hardware, rotor measurement and machining, pad burnishing, wheel bearings, and telling brake vibration from tire vibration. Rotor measurement is the part the study guide’s sample questions return to most.

  • 11scored questions
  • 24%of the test
  • 16tasks
  • 15questions on this page

What the area covers

The 16 tasks of area C, grouped:

  • Diagnosis: poor stopping, noise, pull, grab, drag, pulsation and pedal travel, hydraulic and mechanical causes.
  • Calipers: retracting pistons to the maker’s method, leaks, mountings, slides and pins, rebuild or replace.
  • Pads: pads and retaining hardware, lubrication points, burnishing on the road test.
  • Rotors: measure with a dial indicator and a micrometer, then index, machine on or off the car, or replace.
  • Final checks: lug nut torque, bleeding and leak checks after the job.
  • Wheel bearings and vibration: bearing noise and play, and brake vibration versus tire and wheel vibration.

Two tools, two different measurements

  • Dial indicator → lateral runout. Mounted against the rotor face, it shows the wobble as the rotor turns. Runout may not pulse the pedal at first; it makes the pads brush one spot on every turn until the thickness varies.
  • Micrometer → thickness and thickness variation. Measured at several points around the rotor, the spread is the parallelism figure that a pulsating pedal comes from.
  • Minimum thickness is a hard floor: a rotor that ends up below it after a cut is replaced, and the rotor on the other side is not cut down to match.
  • Before blaming the rotor, clean the hub face and check bearing play: rust on the hub or a loose bearing shows up as rotor runout. Indexing the rotor on the hub can cancel some stacked runout.

15 disc brake questions

0 of 15 answered · 0 correct
Question 1 of 15 · Disc Brake Diagnosis and Repair · 24%Not answered

A new front brake rotor shows 0.15 mm lateral runout on the car, and the hub flange is covered with rust scale. What should the technician do first?

Explanation

Correct: Rust scale under the rotor hat cocks it on the hub, so the mounting faces are cleaned and the runout rechecked before anything is machined or replaced; indexing comes next if it is still high.

Incorrect: Over-torquing the lug nuts distorts the rotor hat and can add runout; it does not seat the rotor through rust.

Incorrect: The rotor was never checked on a clean flange, so there is no evidence it is defective.

Incorrect: On-car machining can correct remaining hub runout, but cutting a new rotor to make up for rust scale removes metal for a problem that cleaning fixes.

Incorrect: Bearing play should be checked, but replacing the hub bearing before cleaning off obvious scale is premature.

Question 2 of 15 · Disc Brake Diagnosis and Repair · 24%Not answered

A vehicle exhibits a heavy vibration in the steering wheel at highway speeds. The technician notes that the vibration is present while coasting and remains completely unchanged when the brakes are firmly applied. What is the most likely source of this vibration?

Explanation

Incorrect: Thickness variation pulses the caliper only during braking, so it cannot cause a shake while coasting.

Incorrect: A warped front rotor would make the shake appear or worsen when the pads clamp it, but this vibration does not change with braking.

Incorrect: Seized slide pins cause uneven pad wear or drag, not a speed-related shake that is the same with or without braking.

Correct: A shake that is there while coasting and does not change when the brakes are applied comes from the rotating wheel and tire, not from the brakes.

Incorrect: Glazed pads reduce stopping power or squeal; they do not create a highway vibration.

Question 3 of 15 · Disc Brake Diagnosis and Repair · 24%Not answered

A front rotor measures 24.8 mm. The manufacturer specifies a minimum machine-to thickness of 24.5 mm and a discard thickness of 24.0 mm. The technician plans to remove 0.4 mm total to clean up the surface. What should the technician do?

Explanation

Incorrect: Machining it to 24.0 mm takes the rotor to its discard limit, the point where it is scrapped; a cut is never taken down to it.

Incorrect: Machining the rotor as planned ends at 24.4 mm, below the minimum the manufacturer allows after a cut.

Incorrect: Machining it and then measuring only confirms afterward that the rotor is under 24.5 mm; the math shows that before any metal is removed.

Incorrect: Indexing changes where the rotor sits on the hub to reduce runout; it cannot clean up the friction surface.

Correct: Replacement is required: removing 0.4 mm leaves 24.4 mm, under the 24.5 mm minimum allowed after a cut, so the rotor cannot be cleaned up within spec.

Question 4 of 15 · Disc Brake Diagnosis and Repair · 24%Not answered

During a brake inspection, one pad is worn at a severe angle while the opposite pad on the same caliper shows normal thickness. Which of the following is most likely the cause?

Explanation

Incorrect: A proportioning valve sets front-to-rear pressure and affects both pads on an axle equally.

Correct: With one slide pin seized, the caliper cocks as it applies, so one pad is pressed at an angle and wears tapered while the other barely works.

Incorrect: Low fluid lowers the pedal or lights the warning lamp; it does not change how one pad meets the rotor.

Incorrect: A torn caliper piston boot lets dirt and water reach the piston and leads to sticking later, but by itself it does not wear one pad at an angle.

Incorrect: Worn shims make noise; they sit behind the pad and do not tip it at an angle.

Question 5 of 15 · Disc Brake Diagnosis and Repair · 24%Not answered

A technician is checking a brake rotor after a pulsation complaint. Which pairing of tool and measurement is correct?

Explanation

Incorrect: A dial indicator reads side-to-side wobble (lateral runout) as the rotor turns; it cannot measure thickness between the two faces.

Incorrect: A micrometer measures thickness at one point, so it is the wrong tool for lateral runout, the face wobble seen as the rotor turns.

Correct: A micrometer is the tool for thickness variation: the variation is the difference between micrometer readings taken around the rotor.

Incorrect: Feeler gauges measure gaps, not the small face wobble of lateral runout.

Incorrect: A straightedge checks flatness across a surface; it does not measure thickness differences around the rotor.

Question 6 of 15 · Disc Brake Diagnosis and Repair · 24%Not answered

What is the effect of using brake pads with different friction coefficients on the same axle?

Explanation

Correct: Pads with different friction ratings make one side grip harder than the other, so braking force is unequal and the vehicle pulls.

Incorrect: The weaker pad limits its side, so mixing does not add stopping power.

Incorrect: Reduced noise is not the effect: compounds with different friction ratings vibrate differently, so mixing them does not quiet the brakes.

Incorrect: Mixing pad compounds does nothing to improve how heat leaves the rotor.

Question 7 of 15 · Disc Brake Diagnosis and Repair · 24%Not answered

What should be checked when a brake caliper is leaking?

Explanation

Incorrect: Pads soaked by a leak are replaced whatever their lining thickness, so thickness is not the check that matters.

Incorrect: The rotor is cleaned of fluid, but its surface condition does not explain the leak.

Correct: A leaking caliper almost always leaks at the piston seal, and the bore behind it is checked for pitting before deciding to rebuild or replace.

Incorrect: Fluid color says something about fluid age, not where a caliper is leaking.

Question 8 of 15 · Disc Brake Diagnosis and Repair · 24%Not answered

What causes brake noise after pad replacement?

Explanation

Incorrect: New wheel bearings do not touch the pads, so they cannot cause a brake squeal on application.

Incorrect: New brake fluid has no effect on how the pads vibrate against the rotor.

Incorrect: Cleaning the caliper and its slides is part of a quiet pad job, not a cause of noise.

Correct: Shims damp the high-frequency vibration between pad and caliper, and leaving them out is a common cause of squeal after a pad job.

Question 9 of 15 · Disc Brake Diagnosis and Repair · 24%Not answered

What causes brake vibration only during light brake application?

Explanation

Incorrect: Low fluid lowers the pedal or lights the warning lamp; it does not create a vibration.

Correct: Uneven rotor thickness pushes the caliper pistons in and out each turn, and the pulse is most noticeable under light pedal pressure.

Incorrect: An unbalanced wheel shakes whether or not the brakes are applied, so it would not appear only during braking.

Incorrect: A soft compound changes bite and dust, but a uniform pad cannot create a once-per-turn pulse.

Question 10 of 15 · Disc Brake Diagnosis and Repair · 24%Not answered

A front caliper piston may be partially seized. Which quick check after a road test best confirms it?

Explanation

Incorrect: Pedal free play is set at the pedal and master cylinder; one sticking caliper does not change it.

Incorrect: The booster supplies assist to all wheels and cannot single out a dragging caliper.

Incorrect: Fluid level does not change when a piston sticks, so it says nothing about one wheel dragging.

Correct: A piston that does not fully release keeps the pad rubbing, so that rotor runs much hotter than the one on the other side, which an infrared thermometer shows quickly.

Question 11 of 15 · Disc Brake Diagnosis and Repair · 24%Not answered

When replacing brake pads, what must be checked on the caliper piston?

Explanation

Incorrect: Piston size is a design dimension that does not change in service.

Correct: A torn dust boot lets water and dirt reach the piston, which corrodes and sticks, so it is checked every time the piston is pushed back.

Incorrect: Piston material (steel or phenolic) is fixed by the caliper design and is not a service check.

Incorrect: Piston color is cosmetic; the boot and the piston surface are what show damage.

Question 12 of 15 · Disc Brake Diagnosis and Repair · 24%Not answered

What causes brake fade in disc brakes?

Explanation

Incorrect: Worn pads add travel and noise, but fade is a temporary loss of friction from heat.

Incorrect: Low fluid gives a low pedal or a warning lamp, a steady problem that does not come and go with heat.

Correct: Excessive heat in the pads and rotors lowers the friction between them, so stopping power fades until they cool.

Incorrect: A failing master cylinder gives a sinking pedal at any temperature, not fade that recovers after cooling.

Question 13 of 15 · Disc Brake Diagnosis and Repair · 24%Not answered

A customer reports a low-speed squeal from the brakes after long highway trips with light braking. The brake pads appear glazed, and the rotors are smooth. Technician A says to clean the pads with brake cleaner and reinstall them. Technician B says to replace the brake pads. Who is correct?

Explanation

Incorrect: Technician A is wrong: brake cleaner removes dust and oil but does not take off the hard glazed layer.

Correct: Technician B is right: glazing hardens the friction surface and the pad keeps squealing, so replacing the pads (and checking the rotors) is the reliable fix.

Incorrect: Both cannot be right, since cleaning and reusing the pads leaves the glaze that causes the squeal.

Incorrect: 'Neither' is wrong because replacing the glazed pads, as Technician B says, does correct the squeal.

Question 14 of 15 · Disc Brake Diagnosis and Repair · 24%Not answered

A vehicle exhibits a sharp clicking noise from the front wheels during initial brake application, accompanied by uneven wear on the inner brake pad. The rotor thickness is uniform. What is the most likely cause?

Explanation

Incorrect: Air makes the pedal spongy; it cannot make the pads click or wear unevenly.

Incorrect: Loose bearings can knock the pistons back and lower the pedal, but the click on apply and inner-pad wear point at the pad hardware.

Incorrect: A restricted master cylinder port affects apply or release at every wheel, not one pad's movement in its bracket.

Correct: Without good abutment clips the pad shifts in the bracket as the brakes apply, which clicks, and it can cock and wear unevenly.

Incorrect: The rotor measured uniform, and a rotor problem would pulse rather than click once at apply.

Question 15 of 15 · Disc Brake Diagnosis and Repair · 24%Not answered

How does a single-piston floating caliper apply the outboard pad?

Explanation

Correct: The caliper slides on its pins: piston force pushes the inboard pad, and the reaction pulls the caliper body and the outboard pad in against the rotor.

Incorrect: A spring clip holds the pad and limits rattle against the rotor, but it does not supply clamping force.

Incorrect: Pistons on both sides belong to a fixed (opposed-piston) caliper, not a single-piston floating one.

Incorrect: The rotor is not meant to flex; it stays put while the caliper moves around it.

Answer every question to see your score

Inner pad worn, outer pad fine: check the slides

On a single-piston floating caliper, the inner pad wearing much faster than the outer one points at slides or pins that bind, so the caliper cannot center. Rotor runout does not wear one pad faster than the other, and a piston frozen in its bore cannot press either pad.

Vibration: brakes or tires?

Task C16 asks you to tell them apart. Vibration that appears only when you brake belongs to the brakes: in the steering wheel for the front, in the seat or body for the rear; pedal pulsation can come from either axle. Vibration that is also there while coasting at the same speed is tires, wheels or driveline, and new rotors will not fix it.

Other A5 content areas

Disc brakes on A5, quick answers

How many A5 questions are on disc brakes?

11 of the 45 scored questions, second only to hydraulics and power assist.

What does a dial indicator check on a brake rotor?

Lateral runout: how far the rotor face moves side to side as it turns. Thickness and thickness variation are checked with a micrometer.

Should a rotor below minimum thickness be machined?

No. A rotor at or below minimum thickness after machining is replaced.